Unipolar Stepper Motor Controls (6 wires)      français

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Mister Oli
http://queribus.free.fr
Stepper motors have performances adapted to the requirements of astronomy. DC and synchronous motors are now to be avoided.


1. Advantages of Stepper Motors

1.1 Constant Speed

Unlike DC motors which slow down when torque increases, stepper motors turn one step for each oscillation of the clock that pilots the electronic controls. Speed is independant from torque.


1.2 Electronic Controls Are More Simple

DC and synchronous motors can turn without electronic controls whereas stepper motors cannot. However to obtain a constant speed, electronic controls are more complicated for DC and synchronous motors than for stepper motors.


1.3 Low Rotation Speed

Stepper motors can stay still with a torque on their axle and move only one step when the clock sends the signal. This allows them to turn very slowly with full control on speed, which is not possible with DC and synchronous motors.

 
2. Motor

2.1 Characteristics

Your motor may differ from the one described here. A few components will need different values. Here are the characteristics of the motor I used:
  • Voltage: 5,1 V
  • Windings' resistance: 5 ohms
  • 200 steps/rev
Table des matières

1. Advantages of Stepper Motors
      1.1 Constant Speed
      1.2 Electronic Controls Are More Simple
      1.3 Low Rotation Speed

2. Motor
      2.1 Characteristics
      2.2 Wiring of The Motor
 
3. Electronic Circuit  
      3.1 Power Circuit
      3.2 Control Circuit

4. Power Supply
2.2 Wiring of The Motor

If the 6 wires of the unipolar stepper motor are not labeled, you just need to measure the resistance between all wires to find out how coils are connected.

In this example:
  • 5 ohms between 1 and 2,
  • 10 ohms between 1 et 3,
  • infinite resistance between 1 and 4.
Wiring of a unipolar stepper motor
Wiring of a unipolar stepper motor
3. Electronic Circuit

The circuits described hereafter require a stabilized 5 V DC supply. The complete control circuit of the motor is made of 3 units:
  • The power circuit with transistors that switch the energy supplied to the motor
  • The control circuit that commands the transistors at the right time.
  • The clock that determines the speed of the motor
3.1 Power Circuit

Power Circuit
The power circuit supplying energy to the stepper motor

Transistors are controlled by A, B, C and D connections described in next scheme. The motor is connected to wires labelled 1 to 6.
3.2 Control Circuit

a. SGS-Thomson's L297 Controller


L297 is specialized in stepper motor control. It triggers the transistors at the right time to set the speed determined by the clock.

L297
Wiring diagram of a L297 in DIP 20 package.
b. NE 555 oscillator

This classical component which has multiple applications is here used to set the speed of the motor. For each pulse, the motor turns one step. The frequency is given by the formula:

fréquence

Valeurs des composants


With those values, the rotation speed varies between 0.6 steps/s and 595 steps/s, that is between 0.18 rev/min and 178 rev/min. Practically, the quality of pulses and the characteristics of the motor do not let you to reach these limits.


4. Power Supply

This motor must be able to turn in damp locations. I chose a sealed lead-acid battery, 6 V, 10 Ah. Ni-Cd and Ni-MH batteries are better but more expensive.
NE 555 used as oscillator
Oscillator using NE 555